number GS-29-622 type product qualification summary title page revision 1 of 7 a authorized by date qsfp+? cable and connector system j. kopec 04/21/10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 1.0 objective this document summarizes qualification test result s to demonstrate compliance of fci qsfp+ cable and connector system to the requirement s of the fci qsfp+ product specific ation(s) listed in section 5.0. 2.0 scope this summary includes results from qualification test ing of qsfp+ cable assemblies consisting of 32awg, 30awg, 28awg, 26awg, & 24awg wire gages as well as pcb?s from both us and china. the connectors were qualified in accordance with fc i product specification gs-12-622. 3.0 conclusion the results obtained for all tested product configurations successfully met the requirements of fci product specification gs-12-622. 4.0 definitions mil-std: military standard eia: electronic industries alliance ansi: american national standards institute llcr: low level contact resistance cr: contact resistance mfg: mixed flowing gas ir: insulation resistance dwv: dielectric withstanding voltage 5.0 reference documents 5.1 product specification gs-12-622, rev. a 5.2 eia 364 series test procedures 5.3 u.s. product test laborator y report el-2010-02-019, rev. a pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-622 type product qualification summary title page revision 2 of 7 a authorized by date qsfp+? cable and connector system j. kopec 04/21/10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.0 qualification summary 6.1 the qualification testing of the 30 micro-inch gold-plated qsfp+ cable and connector system was performed in 7 test groups, with multiple wire gauge samples represented in each group when applicable. 6.1.1 test group 1 ? mechanical with differential impedance. 3 each (12 total) cable assemblies 32awg, 30awg, 26awg, & 24awg. one receptacle test boar d assembly used for continuity monitoring during the wire flex test. test specification criterion results differential impedance eia-364-108 per gs-12-622 sec. 6.1.5 condition: 70 psec. rise time (20% - 80%) criterion: 100 ? +/- 10 ? pass 32awg ? 93 ? min, 107 ? max 30awg ? 92 ? min, 107 ? max 26awg ? 91 ? min, 105 ? max 24awg ? 91 ? min, 105 ? max cable minimum bend radius eia-364-41 per gs-12-622 sec. 6.6.8 condition: 1 cycle in each of 4 perpendicular directions. criterion: no damage pass no damage differential impedance eia-364-108 per gs-12-622 sec. 6.1.5 condition: 70 psec. rise time (20% - 80%) criterion: 100 ? +/- 10 ? pass 32awg ? 93 ? min, 106 ? max 30awg ? 92 ? min, 107 ? max 26awg ? 91 ? min, 105 ? max 24awg ? 91 ? min, 105 ? max wire flex eia 364-41e per fs-12-622 sec. 6.6.7 condition: 15 cycles, 180, 2.5 in. from back of shell to top of roller criterion: no damage, no discontinuity > 1 sec. pass no damage no discontinuity differential impedance eia-364-108 per gs-12-622 sec. 6.1.5 condition: 70 psec. rise time (20% - 80%) criterion: 100 ? +/- 10 ? pass 32awg ? 92 ? min, 106 ? max 30awg ? 92 ? min, 107 ? max 26awg ? 91 ? min, 105 ? max 24awg ? 91 ? min, 105 ? max cable strain relief per gs-12-452 sec. 6.6.6 condition: 25 mm/min., 90n min. criterion: no damage pass no damage differential impedance eia-364-108 per gs-12-622 sec. 6.1.5 condition: 70 psec. rise time (20% - 80%) criterion: 100 ? +/- 10 ? pass 32awg ? 93 ? min, 109 ? max 30awg ? 92 ? min, 107 ? max 26awg ? 91 ? min, 105 ? max 24awg ? 91 ? min, 105 ? max 6.1.2 test group 2 ? cable connector retention to cage, 3 each (9 total) cable assemblies 32awg, 30awg, & 26awg, and 3 total receptacle test board assemblies. test specification criterion results cable connector retention in cage per gs-12-622 sec. 6.6.9 condition: 90 n min. axial load, latch engaged criterion: no damage pass no damage pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-622 type product qualification summary title page revision 3 of 7 a authorized by date qsfp+? cable and connector system j. kopec 04/21/10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.3 test group 3 ? receptacle cage mechanical, 3 receptacle cages and 3 receptacle test boards. test specification criterion results cage press-fit insertion force eia-364-09 per gs-12-622 sec. 6.6.10 condition: axial load on top of cage criterion: 550 n max. pass 222.4 n max cage press-fit retention force eia-364-09 per gs-12-622 sec. 6.6.10 condition: axial load on all exposed press-fit tails simultaneously. criterion: 114 n min. pass 133.4 n min. 6.1.4 test group 4 ? thermal shock and humidity, one each awg30 and awg24 cable assembly mated to receptacle test boards for llcr, two each awg28 and awg26 cable assemblies without paddleboard resistors mated to unassembled recept acles (no pcb or cage) for ir/dwv. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none (baseline) pass baseline ir eia-364-21 per gs-12-622 sec. 6.1.2 condition: 100 v dc, 60 seconds criterion: 1 g ? min pass 23 g? min dwv eia-364-20 per gs-12-622 sec. 6.1.3 condition: 300 v dc, 60 seconds criterion: no breakdown or arc-over, .5 ma max. leakage current pass no breakdown or arc-over, .002 a max. leakage current thermal shock eia-364-32 per gs-12-622 sec. 6.7.1 condition: -55c to +85c, 25 1-hour cycles criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max increase pass 0.67 m ? max increase humidity eia-364-31 per gs-12-622 sec. 6.7.3 condition: 10 18-hour cycles, 25c to 65c, exclude 7a and 7b criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max increase pass 4.32 m ? max increase ir eia-364-21 per gs-12-622 sec. 6.1.2 condition: 100 v dc, 60 seconds criterion: 1 g ? min pass 1.59 g? min. dwv eia-364-20 per gs-12-622 sec. 6.1.3 condition: 300 v dc, 60 seconds criterion: no breakdown or arc-over, .5 ma max. leakage current pass no breakdown or arc-over, 0.57 a leakage *product specification gs-12-622 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-622 type product qualification summary title page revision 4 of 7 a authorized by date qsfp+? cable and connector system j. kopec 04/21/10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.5 test group 5 ? high temperature life, one each 30agw, 28awg, and 26awg cable assembly mated to receptacle test board assemblies (3 total) for llcr measurement. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none pass baseline high temp. life eia-364-17 per gs-12-622 sec. 6.7.2 condition: 500 hrs. @ 70c criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none pass .03 m ? max increase *product specification gs-12-622 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. 6.1.6 test group 6 ? mixed flowing gas, one 32a wg, 30awg, and 28awg cable assembly mated to receptacle test board assemblies for llcr measurement. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none pass baseline mating / unmating force eia-364-13 per gs-12-622 sec. 6.6.5 condition: 5 cycles, kick-out springs and latches disengaged criterion: 40 n max. mating, 30 n max. unmating pass 31.36 n max. mating 21.61 n max. unmating pre-condition durability eia-364-09 per gs-12-622 sec. 6.6.2 condition: 25 cycles, 10 cyc. per min. max. criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 1.48 m ? max. increase mixed flowing gas 1st half eia-364-65 per gs-12-622 sec. 6.7.4 condition: class iia, 7 days unmated criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 5.11 m ? max. increase mixed flowing gas 2nd half eia-364-65 per gs-12-622 sec. 6.7.4 condition: class iia, 7 days mated criterion: no damage pass no damage pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-622 type product qualification summary title page revision 5 of 7 a authorized by date qsfp+? cable and connector system j. kopec 04/21/10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.6 test group 6 continued llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 2.88 m ? max. increase thermal disturbance eia-364-32 per gs-12-622 sec. 6.7.5 condition: 15c to 85c, 5 min. dwells min., 10 cycles criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 2.41 m ? max. increase mating / unmating force eia-364-13 per gs-12-622 sec. 6.6.5 condition: 5 cycles, kick-out springs and latches disengaged criterion: 40 n max. mating, 30 n max. unmating pass 26.72 n max. mating 17.60 n max. unmating llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 1.32 m ? max. increase *product specification gs-12-622 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. 6.1.7 test group 7 ? shock and vibration, three 32awg, and three 24awg cable assemblies mated to receptacle test board assemblies (total of six) for llcr measurement. test specification criterion results llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: none pass baseline mating / unmating force eia-364-13 per gs-12-622 sec. 6.6.5 condition: 5 cycles, kick-out springs and latches disengaged criterion: 40 n max. mating, 30 n max. unmating pass 27.58 n max. mating 17.79 n max. unmating durability eia-364-09 per gs-12-622 sec. 6.6.1 condition: cable ? 50 cycles, board ? 100 cycles 10 cyc. / min. max. latches to be disabled. criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 2.44 m ? max. increase mechanical shock eia-364-27b per gs-12-622 sec. 6.6.3 condition: ? sine, 30 g, 11 msec. criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 1.80 m ? max. increase pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-622 type product qualification summary title page revision 6 of 7 a authorized by date qsfp+? cable and connector system j. kopec 04/21/10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 6.1.7 test group 7 continued vibration eia-364-28 per gs-12-622 sec. 6.6.4 condition: 20-500 hz., 15 min. axis criterion: no damage pass no damage llcr eia-364-23 per lab modifications* condition: 20mv, 100ma criterion: 20 m ? max. increase pass 1.02 m ? max. increase mating / unmating force eia-364-13 per gs-12-622 sec. 6.6.5 condition: 5 cycles, kick-out springs and latches disengaged criterion: 40 n max. mating, 30 n max. unmating pass 27.58 n max. mating 14.23 n max. unmating *product specification gs-12-622 calls for llcr to be performed per eia-364-6. this test was not possible with these assemblies, and eia-364-23 was used per agreement. 7.0 notes pdm: rev:a released . status: printed: nov 29, 2010
number GS-29-622 type product qualification summary title page revision 7 of 7 a authorized by date qsfp+? cable and connector system j. kopec 04/21/10 classification unrestricted copyright fci form e-3334 rev f gs-01-001 revision record rev page description ec # date a all new release v10-0174 04/21/10 pdm: rev:a released . status: printed: nov 29, 2010
|
